Practical guide
Check carton fit after adding product clearance
Carton Fit Desk separates a dimensional fit decision from a later purchasing comparison. Measure the product and use inner carton dimensions before ranking candidates.
Pad every product dimension
The clearance field applies to both ends of each dimension. The illustrative product is 210 x 160 x 110 mm with 12 mm clearance, producing 234 x 184 x 134 mm for the fit check.
padded dimension = measured dimension + 2 x clearance
The default padded product volume is 5.769504 litres after converting the cubic millimetres for display.
Let the engine try rotations
Each candidate carton is compared with the padded dimensions in all unique axis-aligned orders. A carton is kept only when one order fits; the engine then ranks fitting rows by entered unit cost, waste, and volume.
In the illustrative rows, the Small mailer is the lowest-cost fitting carton at the entered 2.15 per unit.
Keep inner and outer dimensions distinct
Enter the carton inner dimensions that contain the padded product. Confirm the measurement on a sample because board thickness, void fill, compression, and packing orientation are outside the arithmetic.
Check your own scenario
Replace the illustrative inputs with measured values and dated specifications.
Open Carton Fit DeskMethod and references
Read the full calculation method and its limits
Method and examples reviewed 2026-09-30. Examples are illustrative; input values and specifications are not independently verified.